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  • Aluminum Composite Panel Installation

    Aluminum Composite Panel is a panel made of two aluminum sheets which are thin and which are bonded to a non-aluminum core. They are mainly used in architecture for both external and internal partitions. They are also used for signage and insulation. The core should not be flammable as it can cause problems as a building material.

    The Panels are produced in a broad range of non-metallic and metallic colors and patterns that liken other materials such as marble and wood. Polyethylene which is a material of low density is commonly used as the core.

    Aluminum Composite Panel installation guideline

    • Use VHT Tape which has two sides for effective installation. This is because these tapes eliminate the needs of using screws and rivets. They also make a smooth, clean appearance.
    • Ensure 55cm2 of VHB tape/kilogram is be used for static dead load support. Also, factor in the wind Loads if you are going to use these panels externally.
    • Surface coat the metals with paint and primers to alter their service energy. In so doing, you will have done an adhesion and surface preparation.
    • Ensure the tape width is the approximate size to allow transfer of wind load on the composite panel to the building structure.
    • Determine the tape width which is appropriate for perimeter bonded panels. This will ensure that you have the exact width tape for permanent loads-dead load holding.
    • Calculate the amount of possible thermal joint movement due to differences in thermal expansion between the metal frame and the panel. This will ensure that you have the exact tape thickness and provision for movement.
    • Establish an appropriate work area free from dirt, dust, etc. This is because the tape will bond strongly to the surface it contacts.
    • Maintain the temperature of the working place at 15oc.

    Installation process

    • Prepare the surface properly by ensuring no contaminant at all even fingerprints.
    • Handle the tape at the edges and apply it to the prepared surface aligned with the edge then apply pressure to it to ensure proper surface contact.
    • Install the panel in one weeks’ time.
    • Push the panel on to tape and make sure it is in contact with the tacky tape surface which is exposed.
    • Apply final pressure to all the bond area of the panel.
    • Apply silicone sealant around the panels’ entire perimeter. It acts as weather sealant and protects the VHB tape from cleaning agents which are potentially aggressive.

     

     

     

  • How to Recolor Aluminum Composite Panels

    One of the most asked questions to manufacturers of Aluminum Composite panels is whether their panels come in many colors and whether there is a possibility of re-coloring them. It is an important question though to every consumer of such products.

    To recolor panels is just an easy straight forward affair that does not require any great master skill. Aluminum Composite Panels have two common methods of re-coloring. These are spray painting and flood coat in sign vinyl.

    The quickest way of changing the color of these panels is laminating the aluminum in sign vinyl. The quality of the final product after spray painting depends on your patience, skill, and effort that you dedicate to the work. Either way, you can choose the method that you prefer. Below we are going to discuss the spray painting method of re-coloring Aluminum Composite Panels

    Spray Painting

    • Place the Aluminum panel on rubber or mat to prevent its surface from been scratched in a place away from direct sunlight. The place must be well ventilated too.
    • Clean the aluminum surface thoroughly with soap and water. This is to remove the grime and grease.
    • Use an 180 to 220 grit sandpaper to polish the surface of the aluminum.
    • Use a plastic container to mix the primer components
    • Use a filter funnel to filter the mixed primer into the paint can of the spray gun.
    • Ensure to protect yourself before you begin spraying. Wear protective eyewear to protect your eyes then apply etch primer to the surface of the aluminum using the paint spray gun. Etching primers are not used to fill scratches, but they create an adhesion surface on the aluminum metal surface.
    • Choose the color you prefer. Ensure the paint nozzle is perpendicular and about 10 to 13 inches to the surface of the aluminum.
    • All through, adjust the equipment as you would and perform a spray test. To ensure even application of the paint, move in along straight strokes while applying the paint.
    • To protect the aluminum composite panel from weather variations, finish the work with a coat of paint enamel.
    • When spraying the paint, always paint a thin layer first and where needed add additional layers later. This is because a heavy coat of paint peels easily when dry and it may dry unevenly.
  • Applications and advantages of fireproof aluminum panels

    Aluminum has become very popular in the construction industry because of its lightness and corrosion resistant properties. Aluminum does not burn and hence the fireproof aluminum panels have attracted the attention of all major industries.

    We shall look at some advantages and applications of fireproof aluminum panels during the course of this article.

    The biggest advantage of using aluminum alloys in the construction industry is that they can resist huge fires. Aluminum alloys can melt at temperatures exceeding 650oC. However, they do not release harmful gasses that pollute the atmosphere. In addition, you can recycle aluminum products. This proves the economic viability of using fireproof aluminum panels.

    These fireproof aluminum panels are corrosion free. They have a special quality whereby they form a protective oxide layer over the surface. This oxide layer protects these panels from rust and corrosion. Hence, these fireproof aluminum panels have great use in constructions in areas having excessive humidity. Such areas can include bridges, offshore projects, swimming pool roofs, and hydraulic structures.

    Another advantage of these panels is that they are extremely light. Transportation of these fireproof aluminum panels is easy. Therefore, you can find a use for these panels in construction of sewage crane bridges and moving bridges.

    Aluminum is renowned for its versatility. Molding them in any shape is possible. On one hand, you have huge structures having aluminum as its main construction material. On the other hand, you have thin aluminum foils for preserving perishable items such as food.

    Aluminum is a great conductor of electricity. It is significantly lighter than copper. Therefore, you can have more wires for the same weight. The electrical transmission towers today use aluminum structures instead of copper fittings. The fireproof qualities of aluminum play a great hand in this choice.

    Aluminum does not require much maintenance. Hence, it has use in construction of structures having special purposes like antennas and lighting towers.

    Aluminum has a very special quality. Recycling aluminum is easier in comparison with production of new aluminum from bauxite. There are no environmental hazards when you attempt to recycle aluminum. This makes it the favorite of the civil engineering fraternity.

    These fireproof panels have the quality of reflecting light and heat in good measure. Therefore, they have use in the interiors of modern buildings. This makes these panels conserve huge amounts of light energy. They can keep the cold out by preventing the heat inside the room from escaping.

    These were some of the advantages and applications of fireproof aluminum panels.

  • The qualities of Aluminum sheet metal

    The common quality among all metals is the ductility and malleability. This makes these metals very easy to use as wires and sheets. Aluminum is a very useful metal as far as the construction industry in concerned. We shall look at the features of aluminum sheet metal as compared to its contemporaries such as steel.

    Utility wise, steel is more in use than aluminum is. However, recent trends have shown that the popularity and usage of aluminum are increasing. It is set to overtake steel in the very near future. This is because of the lightness and corrosion resistant qualities. Secondly, aluminum is abundantly available in the Earth’s crust. The cost of manufacturing aluminum from its bauxite ore is infinitely less than the cost of manufacturing stainless steel.

    On the durability front, aluminum and steel have proven the durability in equal measure. Both these metals can withstand extreme climatic changes. Aluminum is more economical and hence is more popular.

    You can mold aluminum into any shape and contour. You cannot talk about steel in similar terms. It depends on the nature of the alloy. However, as far as tensile strength is concerned, steel is equal to aluminum.

    Fabrication of aluminum is easy. You can subject aluminum sheet metal to various industrial processes such as drawing, pressing, cutting, lasers, machining, and grinding, etc. Welding of aluminum products is also easy. Casting of aluminum is easy in comparison to steel.

    Aluminum can withstand all weather. It can withstand extreme heat, cold, and heavy rains without any noticeable change in appearance and behavior. Aluminum has a special quality of forming a protective oxide layer thereby offering protection from rust and corrosion. Stainless steel does not rust but other iron alloys do.

    Aluminum is an excellent conductor of electricity. Hence, you find great use of aluminum sheet metal in the manufacturing of aluminum coils for the HVAC industry. Aluminum is a strong metal thereby proving its use in the construction of huge electrical transmission towers, etc.

    Aluminum is an environmentally friendly metal. It does not burn very easily. Even at temperatures exceeding 650oC, aluminum alloys do not release harmful gasses into the environment.

    We can sum up the qualities of aluminum as follows. The best quality of aluminum sheet metal is its lightness and economic viability. Strength and durability are additional qualities. Environmental friendliness and recyclability make this aluminum sheet metal a favorite of a number of industries.

  • Uses of an ACP Panel

    The Aluminum Composite Panel is one of the greatest invention of mankind, used extensively in construction and architecture. Basically two aluminum sheets joined together with a polyethylene core, the material is sturdy, strong and can withstand a lot of punishment. Because of these reasons, the ACP Panels are ideal for a variety of applications for construction, interior and exterior decorations and lots of other things; what are these things? What is the ACP Panel actually used for? We find out in detail below:

    Cladding:

    Due to its high durability, strength, and ability to take extensive punishment; the ACP Panel is mostly used as cladding in both interior and external architecture. Because of its properties, the final result of the construction that is now cladded with the ACP Panel is much more strong and durable. It prolongs the life of the construction, and because of aluminum being lightweight, it is quite easy to handle and install. Due to its durability, strength and easy handling; The ACP Panels are the most sought after material for cladding both internal and external structures.

    Partitions:

    Often in offices we see cubicles and some rooms being partitioned into smaller spaces. The material that is used to make these partitions is an ACP Panel. Because of the materials ease of use and ease of handling, it is the perfect material to make partitions; because if the decision is made to remove the partitions and expand the space, it can easily be done as the ACP Panels are lightweight. Simply unscrew the screws or rivets and move the panels to wherever you may want. The material is cheaper than most variants as well, and considering its durability, weight, ease of use and low cost, it is not hard to see why it is one of the most sought after materials in the world for construction.

    False Ceilings:

    In addition to providing an aesthetically pleasing sight indoors, false ceilings help in regulating the temperature as well. For this reason, ACP panels are used to create false ceilings as they contain polyethylene core which acts as an insulator for temperature. The aluminum on the outside provides durability which increases the material’s lifespan as compared to some other materials available for the same purpose.

    Signage:

    Making of outdoor signs is the main function and use of an ACP Panel. Because the sign is to be displayed outside where it will tolerate temperature changes and effects of weather, it has to be made out of material which can tolerate that punishment; and so the ACP Panel is used for the exact same reason. The ACP Panel is weather resistant and can undergo a lot of weather changes without losing its shape and properties. Therefore an outdoor sign made out of the same material will be durable, strong and weather resistant. So come sunshine or rain, the sign will hold because it is made out of an ACP Panel.

  • Application of ACM Panel

    The Aluminum Composite Material or ACM for short is one of the strongest, durable and lightest materials used in construction all over the world. Essentially being two sheets of aluminum, bonded to a polyethylene core, the material is quite resilient to any amount of punishment it receives. No matter how challenging the construction is, with the ACM it can easily be achieved. One thing that further enhances its appeal is that its easy to make, easy to handle and not to mention quite cheap which make one of the most sought after materials in construction for a variety of projects. But what are the applications for the ACM? Some of them are described below:

    Signage:

    This is the main function for the ACM. By using ACM Panels, outdoors sign that have the material are much more durable, strong and are very weather resistant. Since the sign hangs outside, it has to take a lot of pounding from weather, temperature changes and corrosion. The ACM Panels are the perfect choice for outdoor signs because they are resilient to them all, and in addition to that are quite light weight and easy to install.

    Interior Décor:

    With new designs coming up every day for interior decoration, there is need for a material that can keep up with the changes. Something that was light, yet strong and easy to handle. The ACM Panels are perfect for the job and are extensively used in both interior and exterior decoration. They can be easily molded into different shapes and come in a variety of colors which make them the optimum choice for interior and exterior decoration. Many pieces of architecture employ ACM as their principal building material because of the same reason.

    Ceilings and Floorings:

    Next time when you’re in your office, look up to the ceiling and try to guess what material is it made up from; chances are that ACM Panels were used to make it up. Since there is a Polyethylene sheet in the core (which is a great insulator), the ACM Panel is a hot item for false ceilings as the aluminum on the outside adds strength, and the inner core adds insulation. The material is used for the same reason in flooring as well, because it is lightweight and durable and is not subject to corrosion as wood would be. Also being easy to install and being cheap, also adds appeal to the material.

    Vehicle and Aircraft design:

    As smart vehicles are coming up every day, centered on speed and efficiency, the demand for light and durable materials is increasing as well. Though there are some materials in the market being used for the same purpose, such as carbon fiber. They are quite brittle and cannot sustain a lot of impact. That is why we have ACM Panel who provide the excellent material for that purpose; it is lightweight allowing the vehicle to go fast, and is durable which allows it to sustain some impact making it the perfect material used in Vehicle and Aircraft design.

  • What are Aluminum composite panels?

    Overview

    ACP (Aluminum composite panel) is a prominent building material and is also an inexpensive and moderate way of while protecting and designing a structure. Aluminum Composite panels undertake a variance of projects and the expense varies depending on the quality and material used. Even though aluminum has been in use for more than 100 years, aluminum composite panel was introduced about 50 years ago, when aluminum caused a complication with manufacturers aluminum panels resolved the problem. Two leveled panels are held together with a core material that is placed on the inside and outside of the structure to keep them together.

    Usage

    Since aluminum sheets include polyethylene they are usually used for padding and are used for many purposes but are mostly used externally to cover building structures. They are very low cost and more convenient option. Vendors and companies use them as dividers or to create displays.

    Advantages

    Aluminum composite panels are comparatively low-priced and can be cut to any size or shape depending on the need. They can also be painted or decorated to your liking. Different from straight aluminum rolls the core shapes the aluminum composite panel so it can lay flat and gives the final product a polished look. Aluminum composite panels are also flexible which allows them to cover surfaces that other materials are not capable of doing. These panels can also be used as insulation to reduce your energy costs and at times can be recycled.

    Disadvantages

    After Aluminum, composite panels were discovered they became accessible and convenient, various companies began producing them which caused the price of panels to go down. To make up for profit loss companies compromise individuality. It is suggested to research the company before purchasing your aluminum to be certain that you are not purchasing plastic as that will not give you the non combustible that aluminum will. If an inadequate product is used the panel can be sensitive to burning as the interior is combustible. Even though the exterior can be reused, the interior is not.

    Types of Composite panels

    There are three different types of aluminum composite panels include engineer wood, aluminum and fiberglass. Engineered wood composite panels are formed with compressed wood fibers combined with epoxy resin. Wood composite panels are used for many construction structures and have decreased consumer demand for plywood. They are used to provide strength and endurance to wall framing or assembly floors and roofs.  Aluminum panels also referred to as “sandwich panels” and are mainly used in aircraft and automotive industries to develop lightweight vehicles. Composite panels can also be made with fiberglass, foam, and epoxy resin and is commonly used to develop surfboards and kayaks, boat and vessels. This type of panels is very lightweight and ensures the structures will stay afloat.

  • ACM (Aluminum Composite Material)

    Overview

    Aluminum composite material is a very lightweight panel which is set out for interior and exterior use. Aluminum composite has a polyethylene core which makes 90% of the panel material. Based on the brand of aluminum composite you use the core color will change, it can be either black or gray. The color makes no difference, what truly matters is the accomplishment or the features of the material. Aluminum composite material is created with two or more essential materials with different chemical properties and physical properties that when joined create a material significantly different from the mixed components.

    Internal core

    The polyethylene core of the panel is combined with two sheets of aluminum. The panel is secured with the core during the reproduction and it is useless to attempt to separate the layers of material once they are combined.

    Decorative features

    Aluminum composite is implemented in a mixture of finishes. These finishes are adjusted to the external aluminum frontal during the production process. When purchasing a full sheet of aluminum, you will see that the decorations in the finishes remain steady throughout. This brings about a smooth surface around the entire area.

    Recommendations

    Based on what brand of aluminum composite you choose the thickness the exterior of aluminum features will be either 0.4, 0.3 or 0.2mm. The thickness of the aluminum features is not significant if you are using the aluminum composite as a flat panel.

    Nevertheless, if you are looking to for your composite into various shapes or forms the thickness can become an issue. It is highly recommended to use no less than 0.3mm thickness of aluminum features if you are looking to make shapes or forms with the aluminum composite material. Anything smaller than 0.3mm causes difficulty when trying to make sleek bends.

    The thickness of the feature produces one of the costliest elements of the finished structure. Manufacturers usually save money by using a thinner aluminum.

    Engineered composites

    Recently scientists have begun to include actuation, computation, sensing and communication into composites which are now being referred to as robotic materials. Created composite materials entail: metal composites, ceramic composites, and reinforced plastics.

    Aluminum composite materials are used for bridges, buildings boat hulls, race car bodies, imitation granite, countertops, marble sinks, storage tanks, bathtubs, shower stalls, and swimming pool panels.

    Why are composites so popular?

    The greatest advantage of up-to-date composite materials is that they are light weight and solid. By combining a matrix and a reinforcement material a new material can be created to fit an application. Composites can also be shaped to your liking and are flexible as well. The disadvantage is the cost. Even though the finished product is more effective, the materials are quite expensive.

  • The different kinds of aluminum composite panel designs

    The world has now realized the advantages of using the aluminum panels in place of steel or other metals. They have knowledge about the durability, cost effectiveness, and other positive factors of the use of aluminum in the construction industry. This article would throw light on the different types of aluminum composite panel designs.

    A walk through the commercial district of any modern city would reveal the use of the aluminum composite panels in the construction industry. They have a variety of uses in the construction of building facades of office complexes, airports, shopping arcades, stadiums, etc. The list could go on endlessly.

    The aluminum panels can protect the building from the harmful effects of the sun, the rain, and the wind, etc. The aluminum composite panel design depends on the type and design of the outer skin of the building. The beauty of these designs is that they can adapt to the shape of the building. Hence, you can find unitized facades, double-skin facades, or even specially shaped structures such as cones, polygons, and pyramids.

    The panels are extremely strong and durable. They can withstand wind speeds up to 200 kmph. History has proved that these designs have withstood seismic shocks as well. You have the aluminum composite panel designs that can absorb the external noise and maintain the serenity inside the places such as hospitals, concert halls, etc.

    The innovative double-skin facades involving a combination of aluminum and glass have become very common in the cities today. The advantage of this design is that it can allow natural ventilation thereby reducing the dependence on electric current to illuminate the interiors during the daytime. These structures can keep out the noise as well. They have great utility in maintaining the temperature levels in the interior areas. These buildings have the classy look from the exteriors. They are durable from the interior side as well.

    The aluminum composite panel designs are such that you can paint them in a variety of colors. They have other advantages over the steel panels. The aluminum panels do not rust. They are fireproof and corrosion free as well. The biggest advantage of these panels is that they are extremely light in weight.

    You have different designs for the interiors and the false ceilings. In short, one can say that the aluminum composite panels have a variety of uses. One can see them replacing the steel industry in the near future.

  • The utility of the aluminum composite panel explained

    No one can deny the importance of steel in the construction industry. However, steel has its limitations as well. Therefore, the industry is in search of a suitable alternative. The aluminum composite panel can fit the bill perfectly in many ways because of its inherent advantages over steel.

    Aluminum is an extremely light metal. In fact, aluminum is 66% lighter as compared to steel. In addition, aluminum is less susceptible to fractures. Aluminum’s greater modulus of elasticity in comparison with steel makes it a viable alternative.

    When you compare strength vis-à-vis thickness, the aluminum composite panel thickness level would be less than that of steel for imparting a similar amount of strength. Secondly, the moisture or the UV rays of the sun do not affect aluminum in any way. Therefore, the aluminum panels make for excellent building cladding material. They can protect the concrete walls of the building from the vagaries of the weather.

    Aluminum has a strategic advantage over steel in the fact that aluminum has a natural inbuilt durability factor. When exposed to air, aluminum forms a protective layer of oxide. Hence, you would not find any rusting or rotting of the aluminum panels. In addition, the construction industry subjects the aluminum panels to a process known as anodization. This process can increase the aluminum composite panel thickness. It would also allow the panels to withstand the attacks from Nature. It would also be possible to paint these panels in a range of colors.

    After anodization, the porosity of the surface film increases thereby allowing for the bonding of various colors, pigments, and electrolytes as well. You can have a range of finishes such as powder coating finishes, etc. This powder coating finish can curtail the effects of rainwater. The aluminum panels are corrosion proof because the acidity content in the rainwater would not have any effect on it.

    Therefore, quality wise, aluminum composite panels are more durable than steel. Hence, you can see many commercial buildings using these panels to enhance the external beauty as well as durability of their construction. The aluminum panels require less maintenance. Therefore, they are cost effective as well.

    The greatest quality of aluminum is that you can recycle it without causing any kind of environmental issues. Recycling of the existing aluminum would be easy when compared to the manufacture of new aluminum from bauxite.

    Thus, the aluminum panels have come to stay in the construction industry.

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