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  • Aluminium Composite Panel Facades

    They say, “First impression is the last impression”. And the first impression about any building is formed by looking at its façade. The principal front of any building which faces open space or a street or main road is called its façade. So, it is imperative that utmost attention is paid while designing the façade of a new building or when rebuilding or renovating any building.

    Modern day architects and designers tend to design facades with stunning contemporary looks in addition to the regular features such as durability and ease of day-to-day maintenance. It is in this context that Aluminium Composite Panel Facades have gained immense popularity in the modern day world. Aluminium Composite Panel Facades easily meet the needs of all weather resistance, air deflection, structural load and uniform load deflection in addition to offering various other benefits.

    Use of Aluminium Composite Panels in designing facades leaves enough room for the architects to innovate and satisfy their natural instincts of aesthetics, beauty, functionality, economics and creativity. Aluminium Composite Panel Facades can be created by architects in hundreds of looks, colors and textures with absolutely fine finish. The potential is almost unlimited.

    Aluminium Composite Panels

    Aluminium Composite Panels are sandwiched panels where two skin-thin sheets of non-corrosive special grade Aluminium are bonded to a fire retardant mineral core or non-toxic polyethylene thermoplastic. It is a highly popular cladding material with a seamless finish for use in facades in modern buildings.

    Advantages of using Aluminium Composite Panels in Facades

    The advantages of using Aluminium Composite Panels in Facades in modern buildings are enumerated below:

    Economy – It is an economical cladding material in comparison to other options available.

    Strength – It is a very strong, durable and rigid material with the added advantage of being light weight.

    Ease in fixing – Its application procedure is easy and hassle free. Further, the material is available in standard sizes, the transportation of which to the site is easy.

    Stain and weather resistance – It is unbreakable, weather and stain resistant.

    Colors and finishes – It is available in multiple colors and finishes, including stone and wood finishes.

    A few drawbacks

    Aluminium Composite Panel Facades do have a few minor drawbacks as well. They are as under:

    Susceptibility to dents – During hurricanes and storms, these are susceptible to dents. However, a few manufacturers use special threads to reinforce the panels as a preventive measure against such dents.

    Careful sealing and water proofing of joints is imperative – This is important to prevent any water from leaking inside the panels.

    Notwithstanding the minor drawbacks mentioned above, Aluminium Composite Panel Facades are gaining more and more popularity with every passing day.

     

  • Factors to consider when choosing Aluminum Composite Panels

    As human race advances technologically, our lives become easier. That is true and we all realize that, but what we don’t realize is that with that ease come new challenges and one of them is the search for light and durable materials. Fortunately, years of extensive scientific research has given us the fruit of Aluminum Composite Panel. But what is this Aluminum Composite Panel?

    In essence, it consists of two aluminum sheets bonded together by a Polyethylene sheet, aluminum is a light material and in order to enhance its durability and rigidness it is joined together with another aluminum sheet and bonded together with a polyethylene sheet in the middle making one single sheet, creating a sandwich of sorts. This allows the material, called an Aluminum Composite Material, to retain its lightness and it becomes so strong that it is nearly impossible to break the bond between the layers. Here are some factors to consider when choosing Aluminum Composite Panels.

    Budget:

    A no brainer really, before making any kind of purchase make sure that you have the necessary funds to make that purchase. This is a golden rule, and ACP panels are no exception to the rule.

    Weather Condition:

    Second of all, you have to keep in mind the kind of weather conditions these panels will be exposed to. As they are mostly used outside, this is important. As there are many different types of ACP Panels available, purchase one keeping this information in mind. Get the opinion of someone who has experience with them and their maintenance. Ask for help at the place you’ll be getting them from.

    Design:

    This one is pretty obvious as well, you have to keep into account if the design of the panels matches with the place you’re putting them at. Prior to hiring professional assistance it is important to determine the style you want to achieve. You need to plan the design you want in the interior and exterior section of the residence. As you shop for styles, you will discover many types to choose from.

    Provider:

    And finally we come to the provider, the people or the person you’re going to get your panels from. This is as important as the rest of the steps, if not more. Because choose the wrong service provider and this will cost you dearly. For the best results it is important to find a reliable service provider to undertake the job for you. The right provider possesses a valid insurance and has been in the business of fixing panels for many years. Their quality services can be confirmed through customer reviews and referrals. The service provider will be able to take up the challenge in order to manage the design as well as the installation stages.

  • The qualities of Aluminum sheet metal

    The common quality among all metals is the ductility and malleability. This makes these metals very easy to use as wires and sheets. Aluminum is a very useful metal as far as the construction industry in concerned. We shall look at the features of aluminum sheet metal as compared to its contemporaries such as steel.

    Utility wise, steel is more in use than aluminum is. However, recent trends have shown that the popularity and usage of aluminum are increasing. It is set to overtake steel in the very near future. This is because of the lightness and corrosion resistant qualities. Secondly, aluminum is abundantly available in the Earth’s crust. The cost of manufacturing aluminum from its bauxite ore is infinitely less than the cost of manufacturing stainless steel.

    On the durability front, aluminum and steel have proven the durability in equal measure. Both these metals can withstand extreme climatic changes. Aluminum is more economical and hence is more popular.

    You can mold aluminum into any shape and contour. You cannot talk about steel in similar terms. It depends on the nature of the alloy. However, as far as tensile strength is concerned, steel is equal to aluminum.

    Fabrication of aluminum is easy. You can subject aluminum sheet metal to various industrial processes such as drawing, pressing, cutting, lasers, machining, and grinding, etc. Welding of aluminum products is also easy. Casting of aluminum is easy in comparison to steel.

    Aluminum can withstand all weather. It can withstand extreme heat, cold, and heavy rains without any noticeable change in appearance and behavior. Aluminum has a special quality of forming a protective oxide layer thereby offering protection from rust and corrosion. Stainless steel does not rust but other iron alloys do.

    Aluminum is an excellent conductor of electricity. Hence, you find great use of aluminum sheet metal in the manufacturing of aluminum coils for the HVAC industry. Aluminum is a strong metal thereby proving its use in the construction of huge electrical transmission towers, etc.

    Aluminum is an environmentally friendly metal. It does not burn very easily. Even at temperatures exceeding 650oC, aluminum alloys do not release harmful gasses into the environment.

    We can sum up the qualities of aluminum as follows. The best quality of aluminum sheet metal is its lightness and economic viability. Strength and durability are additional qualities. Environmental friendliness and recyclability make this aluminum sheet metal a favorite of a number of industries.

  • Uses of an ACP Panel

    The Aluminum Composite Panel is one of the greatest invention of mankind, used extensively in construction and architecture. Basically two aluminum sheets joined together with a polyethylene core, the material is sturdy, strong and can withstand a lot of punishment. Because of these reasons, the ACP Panels are ideal for a variety of applications for construction, interior and exterior decorations and lots of other things; what are these things? What is the ACP Panel actually used for? We find out in detail below:

    Cladding:

    Due to its high durability, strength, and ability to take extensive punishment; the ACP Panel is mostly used as cladding in both interior and external architecture. Because of its properties, the final result of the construction that is now cladded with the ACP Panel is much more strong and durable. It prolongs the life of the construction, and because of aluminum being lightweight, it is quite easy to handle and install. Due to its durability, strength and easy handling; The ACP Panels are the most sought after material for cladding both internal and external structures.

    Partitions:

    Often in offices we see cubicles and some rooms being partitioned into smaller spaces. The material that is used to make these partitions is an ACP Panel. Because of the materials ease of use and ease of handling, it is the perfect material to make partitions; because if the decision is made to remove the partitions and expand the space, it can easily be done as the ACP Panels are lightweight. Simply unscrew the screws or rivets and move the panels to wherever you may want. The material is cheaper than most variants as well, and considering its durability, weight, ease of use and low cost, it is not hard to see why it is one of the most sought after materials in the world for construction.

    False Ceilings:

    In addition to providing an aesthetically pleasing sight indoors, false ceilings help in regulating the temperature as well. For this reason, ACP panels are used to create false ceilings as they contain polyethylene core which acts as an insulator for temperature. The aluminum on the outside provides durability which increases the material’s lifespan as compared to some other materials available for the same purpose.

    Signage:

    Making of outdoor signs is the main function and use of an ACP Panel. Because the sign is to be displayed outside where it will tolerate temperature changes and effects of weather, it has to be made out of material which can tolerate that punishment; and so the ACP Panel is used for the exact same reason. The ACP Panel is weather resistant and can undergo a lot of weather changes without losing its shape and properties. Therefore an outdoor sign made out of the same material will be durable, strong and weather resistant. So come sunshine or rain, the sign will hold because it is made out of an ACP Panel.

  • Application of ACM Panel

    The Aluminum Composite Material or ACM for short is one of the strongest, durable and lightest materials used in construction all over the world. Essentially being two sheets of aluminum, bonded to a polyethylene core, the material is quite resilient to any amount of punishment it receives. No matter how challenging the construction is, with the ACM it can easily be achieved. One thing that further enhances its appeal is that its easy to make, easy to handle and not to mention quite cheap which make one of the most sought after materials in construction for a variety of projects. But what are the applications for the ACM? Some of them are described below:

    Signage:

    This is the main function for the ACM. By using ACM Panels, outdoors sign that have the material are much more durable, strong and are very weather resistant. Since the sign hangs outside, it has to take a lot of pounding from weather, temperature changes and corrosion. The ACM Panels are the perfect choice for outdoor signs because they are resilient to them all, and in addition to that are quite light weight and easy to install.

    Interior Décor:

    With new designs coming up every day for interior decoration, there is need for a material that can keep up with the changes. Something that was light, yet strong and easy to handle. The ACM Panels are perfect for the job and are extensively used in both interior and exterior decoration. They can be easily molded into different shapes and come in a variety of colors which make them the optimum choice for interior and exterior decoration. Many pieces of architecture employ ACM as their principal building material because of the same reason.

    Ceilings and Floorings:

    Next time when you’re in your office, look up to the ceiling and try to guess what material is it made up from; chances are that ACM Panels were used to make it up. Since there is a Polyethylene sheet in the core (which is a great insulator), the ACM Panel is a hot item for false ceilings as the aluminum on the outside adds strength, and the inner core adds insulation. The material is used for the same reason in flooring as well, because it is lightweight and durable and is not subject to corrosion as wood would be. Also being easy to install and being cheap, also adds appeal to the material.

    Vehicle and Aircraft design:

    As smart vehicles are coming up every day, centered on speed and efficiency, the demand for light and durable materials is increasing as well. Though there are some materials in the market being used for the same purpose, such as carbon fiber. They are quite brittle and cannot sustain a lot of impact. That is why we have ACM Panel who provide the excellent material for that purpose; it is lightweight allowing the vehicle to go fast, and is durable which allows it to sustain some impact making it the perfect material used in Vehicle and Aircraft design.

  • What are Aluminum composite panels?

    Overview

    ACP (Aluminum composite panel) is a prominent building material and is also an inexpensive and moderate way of while protecting and designing a structure. Aluminum Composite panels undertake a variance of projects and the expense varies depending on the quality and material used. Even though aluminum has been in use for more than 100 years, aluminum composite panel was introduced about 50 years ago, when aluminum caused a complication with manufacturers aluminum panels resolved the problem. Two leveled panels are held together with a core material that is placed on the inside and outside of the structure to keep them together.

    Usage

    Since aluminum sheets include polyethylene they are usually used for padding and are used for many purposes but are mostly used externally to cover building structures. They are very low cost and more convenient option. Vendors and companies use them as dividers or to create displays.

    Advantages

    Aluminum composite panels are comparatively low-priced and can be cut to any size or shape depending on the need. They can also be painted or decorated to your liking. Different from straight aluminum rolls the core shapes the aluminum composite panel so it can lay flat and gives the final product a polished look. Aluminum composite panels are also flexible which allows them to cover surfaces that other materials are not capable of doing. These panels can also be used as insulation to reduce your energy costs and at times can be recycled.

    Disadvantages

    After Aluminum, composite panels were discovered they became accessible and convenient, various companies began producing them which caused the price of panels to go down. To make up for profit loss companies compromise individuality. It is suggested to research the company before purchasing your aluminum to be certain that you are not purchasing plastic as that will not give you the non combustible that aluminum will. If an inadequate product is used the panel can be sensitive to burning as the interior is combustible. Even though the exterior can be reused, the interior is not.

    Types of Composite panels

    There are three different types of aluminum composite panels include engineer wood, aluminum and fiberglass. Engineered wood composite panels are formed with compressed wood fibers combined with epoxy resin. Wood composite panels are used for many construction structures and have decreased consumer demand for plywood. They are used to provide strength and endurance to wall framing or assembly floors and roofs.  Aluminum panels also referred to as “sandwich panels” and are mainly used in aircraft and automotive industries to develop lightweight vehicles. Composite panels can also be made with fiberglass, foam, and epoxy resin and is commonly used to develop surfboards and kayaks, boat and vessels. This type of panels is very lightweight and ensures the structures will stay afloat.

  • ACM (Aluminum Composite Material)

    Overview

    Aluminum composite material is a very lightweight panel which is set out for interior and exterior use. Aluminum composite has a polyethylene core which makes 90% of the panel material. Based on the brand of aluminum composite you use the core color will change, it can be either black or gray. The color makes no difference, what truly matters is the accomplishment or the features of the material. Aluminum composite material is created with two or more essential materials with different chemical properties and physical properties that when joined create a material significantly different from the mixed components.

    Internal core

    The polyethylene core of the panel is combined with two sheets of aluminum. The panel is secured with the core during the reproduction and it is useless to attempt to separate the layers of material once they are combined.

    Decorative features

    Aluminum composite is implemented in a mixture of finishes. These finishes are adjusted to the external aluminum frontal during the production process. When purchasing a full sheet of aluminum, you will see that the decorations in the finishes remain steady throughout. This brings about a smooth surface around the entire area.

    Recommendations

    Based on what brand of aluminum composite you choose the thickness the exterior of aluminum features will be either 0.4, 0.3 or 0.2mm. The thickness of the aluminum features is not significant if you are using the aluminum composite as a flat panel.

    Nevertheless, if you are looking to for your composite into various shapes or forms the thickness can become an issue. It is highly recommended to use no less than 0.3mm thickness of aluminum features if you are looking to make shapes or forms with the aluminum composite material. Anything smaller than 0.3mm causes difficulty when trying to make sleek bends.

    The thickness of the feature produces one of the costliest elements of the finished structure. Manufacturers usually save money by using a thinner aluminum.

    Engineered composites

    Recently scientists have begun to include actuation, computation, sensing and communication into composites which are now being referred to as robotic materials. Created composite materials entail: metal composites, ceramic composites, and reinforced plastics.

    Aluminum composite materials are used for bridges, buildings boat hulls, race car bodies, imitation granite, countertops, marble sinks, storage tanks, bathtubs, shower stalls, and swimming pool panels.

    Why are composites so popular?

    The greatest advantage of up-to-date composite materials is that they are light weight and solid. By combining a matrix and a reinforcement material a new material can be created to fit an application. Composites can also be shaped to your liking and are flexible as well. The disadvantage is the cost. Even though the finished product is more effective, the materials are quite expensive.

  • The different kinds of aluminum composite panel designs

    The world has now realized the advantages of using the aluminum panels in place of steel or other metals. They have knowledge about the durability, cost effectiveness, and other positive factors of the use of aluminum in the construction industry. This article would throw light on the different types of aluminum composite panel designs.

    A walk through the commercial district of any modern city would reveal the use of the aluminum composite panels in the construction industry. They have a variety of uses in the construction of building facades of office complexes, airports, shopping arcades, stadiums, etc. The list could go on endlessly.

    The aluminum panels can protect the building from the harmful effects of the sun, the rain, and the wind, etc. The aluminum composite panel design depends on the type and design of the outer skin of the building. The beauty of these designs is that they can adapt to the shape of the building. Hence, you can find unitized facades, double-skin facades, or even specially shaped structures such as cones, polygons, and pyramids.

    The panels are extremely strong and durable. They can withstand wind speeds up to 200 kmph. History has proved that these designs have withstood seismic shocks as well. You have the aluminum composite panel designs that can absorb the external noise and maintain the serenity inside the places such as hospitals, concert halls, etc.

    The innovative double-skin facades involving a combination of aluminum and glass have become very common in the cities today. The advantage of this design is that it can allow natural ventilation thereby reducing the dependence on electric current to illuminate the interiors during the daytime. These structures can keep out the noise as well. They have great utility in maintaining the temperature levels in the interior areas. These buildings have the classy look from the exteriors. They are durable from the interior side as well.

    The aluminum composite panel designs are such that you can paint them in a variety of colors. They have other advantages over the steel panels. The aluminum panels do not rust. They are fireproof and corrosion free as well. The biggest advantage of these panels is that they are extremely light in weight.

    You have different designs for the interiors and the false ceilings. In short, one can say that the aluminum composite panels have a variety of uses. One can see them replacing the steel industry in the near future.

  • The utility of the aluminum composite panel explained

    No one can deny the importance of steel in the construction industry. However, steel has its limitations as well. Therefore, the industry is in search of a suitable alternative. The aluminum composite panel can fit the bill perfectly in many ways because of its inherent advantages over steel.

    Aluminum is an extremely light metal. In fact, aluminum is 66% lighter as compared to steel. In addition, aluminum is less susceptible to fractures. Aluminum’s greater modulus of elasticity in comparison with steel makes it a viable alternative.

    When you compare strength vis-à-vis thickness, the aluminum composite panel thickness level would be less than that of steel for imparting a similar amount of strength. Secondly, the moisture or the UV rays of the sun do not affect aluminum in any way. Therefore, the aluminum panels make for excellent building cladding material. They can protect the concrete walls of the building from the vagaries of the weather.

    Aluminum has a strategic advantage over steel in the fact that aluminum has a natural inbuilt durability factor. When exposed to air, aluminum forms a protective layer of oxide. Hence, you would not find any rusting or rotting of the aluminum panels. In addition, the construction industry subjects the aluminum panels to a process known as anodization. This process can increase the aluminum composite panel thickness. It would also allow the panels to withstand the attacks from Nature. It would also be possible to paint these panels in a range of colors.

    After anodization, the porosity of the surface film increases thereby allowing for the bonding of various colors, pigments, and electrolytes as well. You can have a range of finishes such as powder coating finishes, etc. This powder coating finish can curtail the effects of rainwater. The aluminum panels are corrosion proof because the acidity content in the rainwater would not have any effect on it.

    Therefore, quality wise, aluminum composite panels are more durable than steel. Hence, you can see many commercial buildings using these panels to enhance the external beauty as well as durability of their construction. The aluminum panels require less maintenance. Therefore, they are cost effective as well.

    The greatest quality of aluminum is that you can recycle it without causing any kind of environmental issues. Recycling of the existing aluminum would be easy when compared to the manufacture of new aluminum from bauxite.

    Thus, the aluminum panels have come to stay in the construction industry.

  • Installing the panels should not be a tough job

    If you take a walk around any business district in a top class city, you would find a good number of buildings with aluminum composite panels on the exteriors. This has become more of a fashion today rather than a necessity. However, one thing is certain. The building gets an attractive look. No one can deny this fact. The aluminum panels have their own advantages. We shall go through the same. However, we shall look at the aluminum composite panel installation as well.

    It is not a very difficult job to install the panels. The first job would be to inspect the building thoroughly. The building should be either a square or a rectangular one. Then, the job of installing the panels becomes easy. One should install the plum lines at the important junctions to take care of the alignment properly. Having straight walls always makes it easy for the installation.

    One has to attach the clips to the frame of the building. On installing the clips, you can proceed with the alignment of panels accordingly. Fastening the clip to the wall is an art by itself. You should not overdo the fastening. Otherwise, you may end up shearing the outer layer of the framing. Maintain the proper spacing between composite panels.

    One should start the aluminum composite panel installation from the bottom, especially from a corner. You can keep on adding the adjacent panels while adhering to the plum line all the time. This would ensure you install the panels in a straight line. Once you establish the lowest line, adding panels on top should not be a problem. You have to take care of the spacing as well.

    It would be normal for you to install certain panels first. They would be the areas near the doors, windows, etc. Having a proper design in place should be the order of the day. You should do a reality check every few panels or so to ensure that they follow the sequence perfectly. Otherwise, you may have to dismantle the entire structure and start again.

    Every panel would have a protective film. You should ensure to remove the protective film after the installation of the panels. Certain areas of the building may receive more sunlight than the others do. You should take care of this aspect because excessive exposure to radiation may result in the discoloration of the panels. This can affect the look of the building.

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